ACP Sheets

ERP Software for ACP Sheet Manufacturers

DotOne runs aluminium composite panel plants from coil to container: coil batches with their square-metre yield, sheet cutting plans, shade-lot checks for every project, sample development and warranty certificates.

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The challenge

What slows acp sheets businesses down

Shade must match across a project

A building facade needs every panel from a matching shade lot. Mixing lots on one project means visible colour differences and site complaints.

Yield from every coil

Each coil should give a known area of panel. Without tracking yield and scrap per coil, losses stay hidden.

Samples before orders

Architects and contractors want colour and finish samples, and sample requests get lost between sales and the plant.

Warranties years later

Customers ask for warranty certificates, and claims can arrive long after the project is finished.

How work flows

From first step to last, in one system

  1. 1

    Develop the sample

    A sample request moves through its stages, with the department head assigned and the status visible to sales.

  2. 2

    Price by area

    Orders are priced per sheet from the sheet area, by core type, skin thickness and finish.

  3. 3

    Plan from coils

    Coil batches are recorded with their square-metre yield, scrap and kg per square metre, and sheets are cut to plan.

  4. 4

    Check the shade lot

    Every sheet on a project is checked against the project's shade lot before it is packed.

  5. 5

    Crate, load and certify

    Sheets are packed into crates and loaded into containers, and a warranty certificate is issued for the project.

See it working

Every coil measured. Every facade matched.

Demo data
Coil yield
ExpectedActualCoil C-5521 · 0.5 mm410 m²404 m²Coil C-5524 · 0.3 mm640 m²598 m² ▼ 42Coil C-5528 · 0.5 mm410 m²412 m²
Projects packed
74%
Tower A facadeLot SL-88
41%
Mall frontageLot SL-91
90%
Hospital blockLot SL-86
Sample requests by stage
Requested
8
In development
12
Sent to client
7
Awaiting approval
5
Panels produced
18.2K m² ▲ 4%
this month
Production AgentCoil C-5524 yielded 598 m² against 640 m² expected, 6.6% short. Its sheets are allocated to the Mall frontage project on shade lot SL-91. Note drafted for purchase to raise with the coil supplier.
Review Send noteSent ✓

What teams run on DotOne

  • Coil batches and yieldCoil batches with square-metre yield, scrap and kg per square metre.
  • Cutting plans and area pricingSheet cutting plans, and per-sheet prices worked out from the sheet area.
  • Shade-lot checks per projectEach project is held to one shade lot, so panels on a facade match.
  • Samples, warranties and containersSample development requests, warranty certificates with a public form, crates and container loading.

Modules used

Production ManagementJob cards, layered BOM, WIP tracking and live OEE. Inventory ManagementMulti-warehouse stock, QR tracking, low-stock alerts and valuation. Sales ManagementQuotation to order, invoice and dispatch in one flow. Quality ManagementInspections, rejection logging, rework and Vision AI checks. CRMLead pipeline, follow-up reminders, quotations and customer portal. Reports & AnalyticsLive dashboards, MIS and centralised multi-plant reporting.

Frequently asked questions

Can DotOne keep one shade lot across a project?

Yes. Sheets for a project are checked against the project's shade lot before packing, so a facade does not mix colours.

Can we track yield from each aluminium coil?

Yes. Coil batches record square-metre yield, scrap and kg per square metre, so you can compare coils and suppliers.

Does DotOne handle ACP sample requests?

Yes. Sample development requests move through defined stages with the department head assigned, so sales can see where each sample stands.

Can we issue warranty certificates?

Yes. Warranty certificates can be issued per project, and customers can submit details through a public warranty form.

See an ACP project in DotOne

In a 30-minute demo we take a sample to an order, cut sheets from a coil, check the shade lot and issue the warranty.

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