Adhesive Tape

ERP Software for Adhesive Tape Manufacturers

DotOne follows tape from coating to carton: jumbo rolls, rewound logs and slit rolls are tracked with their lot and length, one BOM covers every roll size, and no roll ships before it passes QC.

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The challenge

What slows adhesive tape businesses down

Jumbo to log to slit roll

One jumbo roll becomes many logs and hundreds of finished rolls in different widths. Losing track of which roll came from which jumbo breaks traceability.

A BOM for every size

Width, length and micron change with every customer order. Keeping a separate BOM for each size is unmanageable.

Rolls, metres, cartons and kg

Production counts metres, stores count rolls, dispatch counts cartons and purchase buys film in kg.

Quality before dispatch

Customers ask for a certificate of analysis, and a roll from a failed lot must never reach a truck.

How work flows

From first step to last, in one system

  1. 1

    Coat the jumbo

    Jumbo rolls are recorded with their lot and wound length as they come off the coater.

  2. 2

    Rewind into logs

    A jumbo is rewound onto cores, and each log stays linked to its parent jumbo and lot.

  3. 3

    Slit to size

    Each log is slit in its own mix of widths. Side strip goes back to stock, onto a log or to scrap.

  4. 4

    Check and release

    QC checks the lot. Held lots cannot be dispatched, and a COA is produced for each lot or delivery.

  5. 5

    Pack and dispatch

    Rolls are labelled, packed into cartons, dispatched and invoiced.

See it working

Every roll traced. Every lot checked.

Demo data
Jumbo usage
82%
JR-08416 logs
55%
JR-08444 logs
20%
JR-08471 log
Lots in QC
StatusCOALot T-1192 · BOPP 48 mmPassedReadyLot T-1195 · BOPP 72 mmOn hold ▼ adhesion—Lot T-1197 · masking 24 mmPassedReady
Rolls vs reorder level
48 mm × 65 m
18,400 rolls
72 mm × 65 m
5,100 rolls
24 mm × 20 m
22,600 rolls
36 mm × 50 m
6,800 rolls
Metres slit
3.8 lakh m ▲ 5%
this week
Quality AgentLot T-1195 of 72 mm BOPP failed the adhesion test and is on hold, so its 2,300 rolls cannot be dispatched. 72 mm stock is already below its reorder level. Note drafted for the coating supervisor.
Review Send noteSent ✓

What teams run on DotOne

  • Reel trackingJumbo, log, slit and residual reels, each with its parent, lot and wound length.
  • One BOM for every roll sizeA single BOM scales material by roll width, length and micron.
  • Several units per itemRolls, metres, cartons and kg for the same item, with reel labels printed from the system.
  • QC holds and COAsQC templates, holds that block dispatch, and certificates of analysis per lot or delivery.

Modules used

Production ManagementJob cards, layered BOM, WIP tracking and live OEE. Inventory ManagementMulti-warehouse stock, QR tracking, low-stock alerts and valuation. Quality ManagementInspections, rejection logging, rework and Vision AI checks. Sales ManagementQuotation to order, invoice and dispatch in one flow. Purchase ManagementRFQs, vendor comparison, auto purchase orders with approvals. Reports & AnalyticsLive dashboards, MIS and centralised multi-plant reporting.

Frequently asked questions

Can DotOne trace a finished tape roll back to its jumbo roll?

Yes. Every log and slit roll keeps a link to the reel it came from, with its lot and wound length.

Do we need a separate BOM for every tape size?

No. One BOM scales by roll width, length and micron, so a new size does not need a new BOM. See the BOM setup guide.

Can we issue a certificate of analysis to customers?

Yes. COAs can be produced for a lot or for a delivery, and lots on QC hold cannot be dispatched.

How is stock counted in rolls and metres?

Each item can carry several units, such as rolls, metres, cartons and kg, so each team works in the unit it uses.

See a jumbo roll become finished rolls

In a 30-minute demo we rewind a jumbo, slit it into a size mix, pass QC and dispatch the cartons.

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